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Updated: Sep 11, 2026
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AIChE CCPSC Exam Overview:
| Certification Vendor: | AIChE (American Institute of Chemical Engineers) / CCPS (Center for Chemical Process Safety) |
|---|---|
| Exam Name: | CCPS Process Safety Professional Certification |
| Exam Number: | CCPSC |
| Exam Duration: | 240-300 (4-5 hours) |
| Exam Price: | USD $1,200 - $1,500 (member/non-member pricing varies) |
| Related Certifications: | Certified Safety Professional (CSP) Process Safety Management (PSM) Certifications NEBOSH Diploma in Process Safety |
| Available Languages: | English |
| Passing Score: | 70% (approximately) |
| Real Exam Qty: | 150-175 |
| Certificate Validity Period: | 5 years (with recertification requirements) |
| Exam Format: | Multiple Choice, Scenario-Based Questions, Case Study Analysis |
| Sample Questions: | AIChE CCPSC Sample Questions |
| Exam Way: | Computer-based testing at Pearson VUE testing centers; remote proctoring may be available |
| Pre Condition: | Bachelor's degree in engineering or science plus 5+ years of process safety experience; OR 10+ years of process safety experience without degree. Recommended completion of CCPS Academy courses or equivalent process safety training. |
| Official Syllabus URL: | https://www.aiche.org/ccps/certification |
AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Incident Investigation and Learning | 10-15% | - Root Cause Analysis Methods - Lessons Learned and Knowledge Management - Investigation Report Development - Incident Classification and Severity - Trending and Performance Metrics |
| Process Safety Engineering Fundamentals | 15-20% | - Equipment Design and Integrity - Chemical Process Safety Fundamentals - Fire and Explosion Dynamics - Toxicology and Exposure Assessment - Thermodynamics and Reaction Hazards |
| Process Safety Management Systems | 15-20% | - Policy and Strategic Planning - Continuous Improvement Frameworks - Management Leadership and Commitment - Elements of PSM Systems |
| Risk Assessment and Analysis | 20-25% | - Hazard Identification (HAZID) - Fault Tree Analysis (FTA) - Quantitative Risk Assessment (QRA) - Bow-Tie Analysis - Event Tree Analysis (ETA) - Hazard and Operability Analysis (HAZOP) - Layer of Protection Analysis (LOPA) |
| Regulatory Compliance and Auditing | 5-10% | - EPA RMP Regulations - Process Safety Auditing Techniques - Compliance Verification Methods - International Process Safety Standards - OSHA PSM Requirements |
| Emergency Planning and Response | 5-10% | - Safety Instrumented Systems (SIS) - Containment and Mitigation Barriers - Inherently Safer Design Principles - Emergency Response Planning |
| Management of Change (MOC) | 8-12% | - MOC Process Requirements - Technical Review and Risk Assessment - Personnel and Organizational Changes - Temporary vs. Permanent Changes |
| Operating Procedures and Practices | 10-15% | - Operations Training and Competency - Standard Operating Procedures (SOPs) - Startup and Shutdown Procedures - Safe Work Practices - Permit-to-Work Systems |
AIChE CCPS Process Safety Professional Certification Sample Questions:
The maintenance department intends to repair a leaking pipe by applying a temporary leak repair fixture (pipe clamp). What should be considered when designing the proposed pipe clamp? (Select all that apply)
- A. Operating pressure within the pipe
- B. Viscosity of the material within the pipe
- C. Weight of the pipe clamp
- D. Corrosive properties of materials within the pipe
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Contractors were installing a heating coil in a small tank. When the job was nearly complete, the workers went on break, but one of them stayed behind and entered the tank alone. It is believed that while doing so, he inadvertently bumped open the nitrogen supply line lever-operated valve. He was later found dead inside the tank. Based only on the information provided in this brief description, which of the RBPS (Risk Based Process Safety) elements most directly apply to this event? (Select all that apply)
- A. Management Review and Continuous Improvement
- B. Contractor Management
- C. Safe Work Practices
- D. Emergency Management
- E. Auditing
- F. Measurement and Metrics
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Secondary dust explosion consequences are often related to poor housekeeping, true or false?
- A. True
- B. False
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The accumulation for a relief device is:
- A. The pressure increase over the set pressure expressed as a percentage of the MAWP
- B. The pressure increase over the MAWP expressed as a percentage of the MAWP
- C. The pressure increase over the set pressure expressed as a percentage of the set pressure
- D. The pressure increase over the MAWP expressed as a percentage of the set pressure
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Which of the following statements apply to the purpose of an incident investigation procedure? Select all that apply.
- A. To promote uniform and accurate reporting and documentation of incidents
- B. To promote thorough and timely incident investigations
- C. To define the training requirements for all incident investigation team members
- D. To provide guidance for the incident investigation team composition
- E. To share the company's incident investigation practices with external stakeholders
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