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Last Updated: Sep 05, 2026
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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Damage Mechanisms and Corrosion Assessment | 22% | - Internal, external, and localized corrosion - Corrosion under insulation (CUI) and environmental degradation - Damage assessment and prioritization - Cracking mechanisms (environmental, fatigue, creep) - High-temperature damage and material degradation |
| Design, Materials, and Fabrication Rules | 22% | - Flanges, bolting, gaskets, and special components - MAWP, thickness, and joint efficiency calculations - Welding, qualification, and PWHT requirements - ASME Section VIII, V, IX application - Material selection, properties, and toughness requirements - Positive material identification (PMI) and traceability |
| Inspection Scope, Planning, and Data Evaluation | 28% | - Inspection interval determination and extension rules - TML/CML selection and measurement planning - Records review and baseline data collection - Remaining life and corrosion rate calculations - Code scope, jurisdiction, and regulatory requirements - Inspection methods and technique selection |
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Repair vs alteration definitions and procedures - Authorization and responsibility for work - Documentation and post-work verification - Pressure relieving devices and overpressure protection - Rerating, reclassification, and nameplate updates |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - API 579/ASME FFS-1 screening and assessment - Acceptance criteria and post-test evaluation - Risk-based inspection (RBI) principles and application - Hydrostatic, pneumatic, and leak testing rules |
API Pressure Vessel Inspector Sample Questions:
Question 1
Which of the following is a primary focus of an API-510 inspection?
A. Aesthetic appearance
B. Cost-effectiveness
C. Operational efficiency
D. Safety and integrity
Question 2
Describe the steps involved in a typical API-510 compliance audit of a facility's pressure vessels.
Question 3
After a new vessel has been installed, what must be done in order accept the vessel for operation?
A. A first internal inspection, however if a manufactures' data report (U1) assuring that the vessel is satisfactory for its intended service is available the first internal may be waived
B. Base line thickness readings must be taken per API 572
C. Base line thickness reading must be taken per NBIC regulation 6
D. A first internal inspection.
Question 4
Under API-510, which type of inspection is mandatory after the alteration of a pressure vessel?
A. External inspection
B. Internal inspection
C. Radiography
D. Ultrasonic testing
Question 5
How does API-510 guide the decommissioning process for pressure vessels that are no longer fit for service?
Solutions:
| Question 1 Answer: D | Question 2 Answer: Only visible for members | Question 3 Answer: A | Question 4 Answer: B | Question 5 Answer: Only visible for members |
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