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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Technical Mathematics19%- Trigonometry
  • 1. Trigonometric functions (sine, cosine, tangent)
  • 2. Right triangle solutions
  • 3. Pythagorean theorem
- Geometry
  • 1. Properties of circles, angles, and triangles
  • 2. Area, volume, and perimeter calculations
  • 3. Coordinate systems (polar, Cartesian)
- Basic Shop Math
  • 1. Fractions, decimals, and percentages
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Order of operations
- Algebra
  • 1. Ratio and proportion
  • 2. Transposition of formulas
  • 3. Linear equations
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
Metrology26%- Calibration
  • 1. Out-of-calibration procedures
  • 2. Traceability to national standards (NIST)
  • 3. Calibration systems and schedules
- Common Measurement Tools
  • 1. Calipers (dial, digital, vernier)
  • 2. Dial indicators
  • 3. Height gauges
  • 4. Gauge blocks
  • 5. Pin gauges, thread gauges, ring gauges
  • 6. Micrometers (outside, inside, depth)
- Measurement Techniques
  • 1. Angular measurement
  • 2. Thread measurement
  • 3. Linear and dimensional measurement
  • 4. Gauge R&R (Repeatability and Reproducibility)
  • 5. Surface finish measurement
- Special Measurement Equipment
  • 1. Optical comparators (shadow graphs)
  • 2. Hardness testers
  • 3. Thread measuring wires
  • 4. Surface plates and height standards
  • 5. Coordinate Measuring Machines (CMM)
Inspection and Test33%- Nondestructive Testing (NDT)
  • 1. Visual inspection
  • 2. Magnetic particle testing
  • 3. Liquid penetrant testing
- Sampling
  • 1. Sampling concepts (lot, sample size)
  • 2. OC curves
  • 3. AQL (Acceptable Quality Level)
  • 4. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- Inspection Planning and Processes
  • 1. Final Inspection
  • 2. In-Process Inspection (IPI)
  • 3. First Article Inspection (FAI)
  • 4. Receiving Inspection
- Blueprint Reading
  • 1. Symbols and abbreviations
  • 2. Drawing types and views
  • 3. Dimensioning and tolerancing (GD&T basics)
  • 4. Material and finish specifications
Quality Assurance22%- Quality Basics
  • 1. Customer-supplier relations
  • 2. Cost of quality (prevention, appraisal, failure)
  • 3. Quality management systems (ISO 9001 overview)
- Root Cause Analysis and Corrective Action
  • 1. Nonconforming product control
  • 2. 5 Whys, Fishbone diagrams
  • 3. Material Review Board (MRB)
  • 4. Corrective and Preventive Actions (CAPA)
- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Variables and attributes data
  • 3. Control charts (X-bar, R, p, c charts)
- Quality Audits and Documentation
  • 1. Record keeping and traceability
  • 2. Document control
  • 3. Audit types (internal, external, product, process)

ASQ Certified Quality Inspector Sample Questions:

Question #1

The primary purpose of wringing gage blocks is to
Response:

  • A. clean them
  • B. detect cracks in them
  • C. remove air from between them
  • D. place them on the stacking ring
Reveal Solution  Discussion  0

Correct Answer: C  🗳️

Question #2

Convert the following temperature expressed as Fahrenheit (140° F) to Celsius.
Response:

  • A. 12°C
  • B. 60°C
  • C. 78°C
  • D. 284°C
Reveal Solution  Discussion  0

Correct Answer: B  🗳️

Question #3

If a motor consumes 1,100 watts and has an efficiency of 85 percent, what is the output in horsepower when 1 hp = 746w ?
Response:

  • A. 1.69
  • B. 1.28
  • C. 1.73
  • D. 1.25
Reveal Solution  Discussion  0

Correct Answer: D  🗳️

Question #4

The sequence of behavior typically observed in a project team is:
Response:

  • A. Performing, forming, norming, storming, adjourning & recognition
  • B. Forming, storming, norming, performing, adjourning & recognition
  • C. Storming, forming, norming, performing, adjourning & recognition
  • D. Norming, storming, performing, forming, adjourning & recognition
Reveal Solution  Discussion  0

Correct Answer: B  🗳️

Question #5

A rectangle has dimensions 3 5/8 inches and 6 3/4 inches. Find the area of the rectangle to the nearest 0.1 in 22.
Response:

  • A. 25.7 in 22
  • B. 22.8 in 22
  • C. 24.5 in 22
  • D. 25.2 in 22
Reveal Solution  Discussion  0

Correct Answer: C  🗳️

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